RESEARCH AND DESIGN
We use advance and modern computer software to design a new product, they are:
- CAD (Computer Aided Design)to aid in the creation and optimization of a design.
- CAE (Computer Aided Engineering) to aid in engineering analysis tasks.
- Catia dan Pro Engineer.
RESEARCH AND TESTING
Field test is prepared and taken closely to ensure the quality. Research and development is done using modern tools producing reliable and best-fit product for consumer needs.
To manufacture a high quality products, we use leading machinery and CAD-CAM (Computer Aided Design-Computer Aided Manufacturing) Software
CNC Machining tools:
- CNC Machining Center, CNC Lathe, CNC Grinding, CNC Induction Hardening (Total: 198 units)
Automatic and Conventional Machinery:
- Lathe, Grinding, Boring, Milling, Drill/Taping. Broaching, Resharpening Tools, Facing & Center (78 units)
- Gear Making Machine: Shaping & Hobbing Machine (33 units)
- Wire Cut Machine(1 unit)
KHS has Foundry Production Unit with 1,5 tons and 0,5 ton induction furnace and 1,4 Megawatt total electric power. Some laboratories, such as sand laboratory and metallographic laboratory, also support the unit controlling the quality of the metal manufactured.
Besides, we have a complete foundry machinery. We have sand mixer, moulding machine, shot-blasting machine, pattern shop, sand plant, medium frequency induction furnace, tilting furnace for aluminium, and shell core machine.
Our plant has machining facility to support our big manufacturing process:
- Hydraulic press machine (6 units, from 50 to 600 tons)
- Power press machine (16 units, from 80 to 200 tons)
Quality first, both for production process and the product itself. We utilize precision inspection machinery and CNC to achieve our product standard. We have CNC gear tester, CNC Coordinate Measuring Machine which able to measure in detail (up to 1/10.000 mm) guaranteeing the product excellence and standard.
We also have supporting instrument for quality control:
- CMM (1 unit), CNC CMM (1 unit)
- CNC Gear Tester (1 unit)
- Hardness Tester (4 units)
- Roughness Tester (1 unit)
- Micro Cutting (1 set), Micro Tri Gloss (1 unit)
- Tachometer Infrared (1 unit), Vibrometer (1 unit), Valve Spring Tester (1 unit)
- Posi Test (1 unit), Cyclic Corrosion Test / CCT (1 unit)
- Block Gauge Set (1 set), Dial Gauge Tester (1 unit)